Control Analysis
AI-powered critical control effectiveness analysis
14
Across all operational areas
6
Requires immediate attention
84%
12
Active improvement suggestions
Critical Control Status Board
Real-time effectiveness monitoring across all critical controls
AI Control Gap Analysis
AI-identified control gaps requiring attention
AI Analysis: Exclusion zone effectiveness has dropped 15% over the past quarter. Primary contributing factors include increased haul truck movements and inadequate physical barriers at Pit 4 entry points. Recommend immediate review of exclusion zone design.
AI Analysis: Spotter coverage is insufficient during shift changeovers (6:00-7:00 AM and 6:00-7:00 PM). Three near-misses occurred during these periods in the last 30 days.
AI Analysis: Vehicle separation distances are not being maintained on Haul Road 3 during peak production hours. GPS tracking data shows 23 proximity breaches in the last week.
Control Effectiveness Trend
Effectiveness % over 6 months for key controls
Recent Control Failures
Control failure events in the last 10 days
| Date | Control | Location | Severity | Description |
|---|---|---|---|---|
| Feb 26 | Exclusion Zone | Pit 4 | Critical | Light vehicle entered active haul zone |
| Feb 24 | Spotter Protocol | ROM Pad | High | No spotter during reversing operation |
| Feb 22 | Vehicle Separation | Haul Road 3 | High | Trucks within 20m at intersection |
| Feb 20 | Hot Work | Workshop Bay 2 | Medium | Hot work without valid permit |
| Feb 18 | Fall Protection | Plant L3 | Critical | Harness not connected at height |